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In due course, lift truck parts would wear and must be replaced. Purchasing new components can become a costly venture so another idea is to obtain used forklift parts. This could save much money in the long run. It is a good idea to purchase used forklift components that have been reproduced. These parts will guarantee that you are getting parts that will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Worn or broken parts that are remanufactured are a cheaper solution than rebuilding. With rebuilding components, just the parts that are broken or worn out get replaced, which means that other wearable components might break down soon after acquisition.
Remanufacturing on the other hand offers the best assurance for used components. Reproduced components are taken apart and cleaned and then all wearable pieces are changed. All wearable components are replaced regardless of age or wear which is another rationale why remanufactured parts generally work so much better. Any component within the part is new and this provides far longer life to the used part. Depending on the forklift parts that are being redone, the cleaning process and the entire remanufacturing process will differ.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Several parts of the engine such as spark plugs, pistons, rings, valves, valve springs, and filters could be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are disassembled, oven cleaned and pressure washed. A complete inspection is performed to check for any cracks. Seals, bearings and bushings are all replaced. Usually, the replacement components utilized on transmission parts meet OEM specifications.
Wearable parts
Certain parts like for instance torque converters, the alternator, the water pump, steer axles and the starter could obtain longer serviceability after being remanufactured and having all wearable parts replaced. The electronic control in the electric forklift is maintained by the control card. This particular card could likewise be reproduced with replacing all aged and worn out parts. Unlike different lift truck components the control card can only have the worn and aged components replaced.
OEM Specs
Remanufactured parts are comprehensively checked upon reassembly to guarantee they are in top condition prior to being sold. It is vital when purchasing remanufactured components to make sure they have undergone the proper testing and inspection procedures. On certain bigger parts such as engines, transmissions and steer axles, OEM specification replacement parts should be utilized.
The lift truck dealer could guarantee that the parts they have remanufactured meet the OEM specifications. This will also guarantee the parts meet industry standards. Many details go into remanufacturing second-hand parts. This attention to detail offers more serviceability out of remanufactured components opposed to the parts that were just rebuilt.
